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DIOSORB-S Powdered Carbon – Flue Gas Dioxin & Mercury Removal

DIOSORB-S is a coal-based powdered activated carbon specially developed for flue gas treatment applications, particularly for dioxin and elemental mercury removal from waste incineration and industrial boiler exhaust. Manufactured via steam activation with precise fine grinding, it delivers reliable adsorption performance and operational safety at typical flue gas temperatures.
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  • DIOSORB-S

  • purestar

Product Overview

Produced from high-quality bituminous coal through steam activation and precision fine milling, DIOSORB-S features a balanced micro-mesopore structure optimized for adsorbing trace dioxins, furans and mercury vapor from high-volume flue gas streams. With over 80% of particles finer than 325 mesh, it offers a large exposed surface area for rapid adsorption kinetics when injected into flue gas ducts via activated carbon injection (ACI) systems.

The product is engineered with an ignition point above 260°C, ensuring operational safety under typical flue gas temperature conditions and reducing fire risk in duct injection and baghouse systems. With >800 mg/g iodine value and >800 m²/g BET surface area, it provides strong adsorption capacity for both organic micropollutants and heavy metal vapors. It is most commonly applied upstream of baghouse filters in municipal waste incineration plants, hazardous waste incinerators and industrial furnaces.

Specifications

Parameter

Technical Specification

Unit

Iodine Adsorption Value

> 800

mg/g

Moisture Content

< 10

%-wt

Ignition Point

> 260

Specific Surface Area

> 800

m²/g

Dioxin Index

2.5

-

Particle Size < 325 Mesh

> 80

%-wt

Packaging

20 kg/bag、500 kg/bag

Key Features

  • High dioxin adsorption efficiency

    Optimized pore structure delivers a dioxin index of 2.5, providing effective capture of trace PCDD/F compounds from incineration flue gas.

  • Reliable mercury vapor removal capability

    Well-developed microporosity captures elemental mercury and oxidized mercury from flue gas streams, supporting compliance with heavy metal emission standards.

  • High ignition point for operational safety

    Ignition temperature above 260°C reduces thermal risk during flue gas injection, supporting safe use in typical incineration and boiler exhaust systems.

  • Fine particle size for fast adsorption kinetics

    Over 80% of particles pass 325 mesh, providing large external surface area for rapid pollutant contact and adsorption in short-residence-time duct injection applications.

  • Consistent coal-based quality at industrial scale

    Stable steam-activated coal base carbon with >800 mg/g iodine value and >800 m²/g surface area, suitable for high-volume industrial flue gas treatment projects.

Applications

  • Flue Gas Mercury Control: Coal-fired boilers and waste incinerators emit elemental and oxidized mercury that standard emission controls cannot capture. DIOSORB-S's fine particle size and developed microporosity adsorb mercury vapor when injected into flue gas ducts, supporting compliance with heavy metal emission standards.

  • Dioxin Removal from Incineration Flue Gas: Municipal and industrial waste incineration releases trace PCDD/F compounds. DIOSORB-S's optimized pore structure captures these semi-volatile organic pollutants at typical flue gas temperatures where other adsorbents would be ineffective.

  • Municipal Waste-to-Energy Plant Compliance: WtE facilities must meet strict emission limits for both dioxins and mercury. DIOSORB-S provides dual-capability pollutant control through activated carbon injection (ACI) systems upstream of baghouse filters.

  • Hazardous Waste Incineration Gas Treatment: Hazardous waste streams contain toxic organic compounds and heavy metals. DIOSORB-S's high ignition point design ensures safe operation in aggressive flue gas environments.

Technical Advantages

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  • Optimized pore structure delivers effective capture of trace dioxins and furans from incineration flue gas.

  • Well-developed microporosity captures both elemental and oxidized mercury, supporting compliance with heavy metal emission standards.

  • High ignition point design reduces thermal risk during flue gas injection, providing a wider safe operating temperature range than standard wood-based PAC.

  • Fine and uniform particle size distribution ensures consistent dispersion in flue gas ducts, maximizing carbon utilization efficiency in short-residence-time ACI systems.

Certifications

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PURESTAR adheres to strict quality control and international certification standards. Our authentic certifications include:

  • ISO 9001: Quality Management System

  • ISO 14001: Environmental Management System

  • ISO 45001: Occupational Health & Safety Management System

  • NSF: Certified for drinking water safety & sanitation

  • HALAL: Certified for food-contact applications

Quality Assurance

  • MSDS (Material Safety Data Sheet) available upon request

  • COA (Certificate of Analysis) provided with every shipment

All products undergo strict quality inspection to deliver stable, reliable performance for global customers.

Why Choose Us

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  • 10+ years of experience in activated carbon manufacturing and export

  • Stable production capacity ensuring reliable supply for bulk orders

  • Strict quality control system from raw material to final product

  • Customized solutions based on different industrial applications

  • Fast response within 12–24 hours for all inquiries

  • Professional technical support for product selection and application guidance

FAQ

Q: How is DIOSORB-S typically applied in flue gas systems?

A: It is most commonly used via dry activated carbon injection (ACI) upstream of a baghouse filter. The powdered carbon is injected into the flue gas duct, adsorbs pollutants as it travels, and is captured by filter bags along with fly ash. For mercury-only applications, consider MF-ZS with its ultra-low metal impurity profile.

Q: Can DIOSORB-S be used for water treatment?

A: DIOSORB-S is formulated and sized specifically for flue gas phase applications. For water and wastewater treatment, we recommend WT-series coal-based granular activated carbon or B-series powdered water treatment grades.

Q: What is the typical dosage for waste incineration flue gas?

A: Typical dosage ranges from 10 to 50 mg per normal cubic meter, depending on inlet pollutant concentration and outlet emission limits. Exact dosage should be determined through on-site pilot testing.

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